"Contractor jig with interchangeable templates for use with a plunge router to cut the mortise & face-plate recess for popular door locks. For most common sash mortises & dead locks, with up to 3 inch deep mortises & a 7/8 inch or 1 inch face-plate. Deeper mortises can be achieved with a suitable size of auger bit. Fast, clean & accurate results on doors 34mm to 58mm thick, even in hardwood. Steel plates & body. An auger bit and drill is required to complete deep mortises. The jig requires a 1/2- inch plunge router with a 80mm plunge, fitted with a 30mm guide bush with 6mm spigot & 12mm diameter long reach cutter. A 1/4-inch plunge router can be used for the face plate but will not achieve full depth of mortise.
Specifications: • Door thickness min.=34 mm • Door thickness max.=58 mm • Template outer size=234.3 x 59.8 x1.5mm • Metric (Imperial approx.) (D x OL)=Template • 22.2x156 mm (7/8"x 6 1/8")=1 • 22.5x152.5 mm (7/8"x 6")=2 • 25.4x121 mm (1"x 4 3/4")=3 • 25.4x127.5 mm (1"x 5")=4 • 25.4x133.5 mm (1"x 5 1/4")=5 • 25.4x145 mm (1"x 5 3/4")=6 • 25.4x153 mm (1"x 6")=7 • 25.4x156.5 mm (1"x 6")=8 • 25.4x165.5 mm (1"x 6 1/2")=9 • 25.4x177 mm (1"x 7")=10 • 25x57.5 mm (1"x 2 1/4")=11 UPPER • 26x56.5 mm (1"x 2 1/4")=11 LOWER • 25.6x162mm (1"x 6 3/8")=12 • Mortise Lock Dimensions • Imperial (Metric) (D x OL)=Template • 16x72 mm* (5/8" x 2 7/8")=A • 16x107 mm* (5/8" x 4 1/4")=B • 19x78 mm* (3/4" x 3 1/8")=C • 19x109 mm* (3/4" x 4 1/4")=D • 24 mm x 24 mm (2 x circle) • *These are maximum mortise lock case (body) lengths, unless radius ends are squared with a chisel. Actual length of mortise is 7mm longer.
Contents: • 1 x Guide Bush Collar • 12 x Face Plate Templates • 5 x Mortise Templates • 6 x Spacer Fingers
Features & Benefits • For cutting commonly needed mortise & face plate recesses • Includes 16 interchangeable templates • Suitable for most common sash mortises and dead locks • Fast, clean and accurate results on doors 34mm - 58mm thick • Additional templates available separately
Contents • Guide Bush Collar • 7/8"x 1/8" (22.2x156 mm) Face Plate Template • 7/8"x 6 " (22.5x152.5 mm) Face Plate Template • 1"x 4 3/4" (25.4x121 mm) Face Plate Template • 1"x 5" (25.4x127.5 mm) Face Plate Template • 1"x 5 1/4" (25.4x133.5 mm) Face Plate Template • 1"x 5 3/4" (25.4x145 mm) Face Plate Template • 1"x 6" (25.4x153 mm) Face Plate Template • 1"x 6" (25.4x156.5 mm) Face Plate Template • 1"x 6 1/2" (25.4x165.5 mm) Face Plate Template • 1"x 7" (25.4x177 mm) Face Plate Template • 1"x 2 1/4" (25x57.5 mm) Upper Face Plate Template • 1"x 2 1/4" (26x56.5 mm) Lower Face Plate Template • 1"x 6 3/8" (25.6x162mm) Face Plate Template • 5/8" x 2 7/8" (16x72 mm) Mortise Template • 5/8" x 4 1/4" (16x107 mm) Mortise Template • 3/4" x 3 1/8" (19x78 mm) Mortise Template • 3/4" x 4 1/4" (19x109 mm) Mortise Template • Spacer Fingers (x6)"